Pipe Spool Fabrication
A piping system consists of prefabricated components; these components are called pipe spools. Pipe spools include pipes, flanges, fittings, elbows, tees, etc. Pipe spools connect long pipes with flanges at the ends so they can be attached to another pipe with a matching flange.
Refineries, power plants, oil & gas production facilities, and petrochemical plants require intensive piping as the pipes are used to transport fluid and gas. Pipe spools are therefore suitable for these industries.
Pipe spools are manufactured using raw pipe and pipe fittings. The raw pipes are cut to pre-defined dimensions suitable for the pipe fittings and other components. They are generally manufactured in the fabrication shop by following a series of cutting, beveling, welding, and other processes depending on the design and requirements. Pipe spool fabrication is a critical stage not only for piping but also in an overall industrial construction project.
Assembly needs to be done precisely; there is no room for mistakes.
alloy SS304/304L/316L/2205 r=10d 5d Longitudinal Pipe Steel Bend LR Elbow/Bend
ASME B16.9 Alloy Stainless Duplex SS Tube Bending R=10d Pipe Bended
Pipe Bend & tube Bend Manufacturers - Long Bendwith Radius-R = 3D,5D&10D| 3D Elbow,5D Elbow,6DElbow, 8D Elbow, 1OD Elbow Manufacturers, Suppliers
. Steel pipe bends are similar with elbows to some extent, they have same angle degee thickness and size The only differenceis the pipe bending radius Pipe elbow has LR (1.5D) & SR (1D) only. While bends Rz3D (R= 3D. 4D. 5D. 6D. 7D, 8D. 9D. 10D) Dmeans outside diameter. Is advantage is that it can match long distance transition requirements, so bend dimensions arecommonly designed according to customer requirements Manufacturing a pipe bend consist of various processes such asbending, squeezing pressing forging machining and more Meallica specializes in manufacturing long radius bends withBending radius(R):R=3D,5D,6D.7D,8D,10Dand 12D, with Bending angle (8):15.,30*.45*.60*.90*.135*.180
Factory sale low price stainless steel elbow 10 inch SS elbow or other diameters
alloy SS304/304L/316L/2205 10d Longitudinal Pipe Steel Bend LR Elbow/Bend
Stainless steel elbow is a pipe fitting used to connect two pipes with the same or different nominal diameters
in the pipeline system to make the pipeline turn at a certain Angle. It is usually made of stainless steel materials,
such as 304 stainless steel or 316 stainless steel, to adapt to different engineering needs. The production
process of stainless steel elbow includes welding elbow, stamping elbow, casting elbow, etc
Stainless steel elbows play an important role in the industrial field, especially in the need for corrosion
resistance, high temperature occasions. They are widely used in the pipelines of petrochemical, natural gas,
water supply, heating and other systems to ensure the smooth operation of the pipelines and the safety
performance of the system
The possible material for the pipe is as follows:
As for the special alloy grades , we can provide over 100kinds of components as following
Austentic,super austientic 304 304L 309S 310S/H 314 316 316L 316Ti 317 321,30815,254S,904 926,8367
Monel 400 500 Nickel Alloy200 201 600 601 625 718 800/H/HT 825 Hastelloy C276 C22 C4 ,HB-2 HB-3 HB-4,G4 etc
Duplex, superduplex :32205 ,32750,32760,Zeron100,31803,
Copper Nickel(Cu-Ni) NS NO. C 70600 (CU -NI- 90/10) / C 71500 (CU -NI- 70/30) / C 71640 ( CU-NI-66/30/2/2) ASTM B165 , ASTM B163 , ASTM B829 , ASTM B775 ,ASTM B725 ,ASTM B730 , ASTM B751 others such as CuNi 10 14 19 23 30 34 40 44
Ti& Alloy :TA1,TA2,TA3,TA4,TA5 TA6 TA7 TA9,TA10,TA13,TA15,TA17,half TC4,TC4,TC10,TC11 GR1,GR2,GR3,GR4,GR5,GR7,GR9,GR12
(OD 3 -520mm WT:1-50 mm) Ti standard :ASTM B337,ASTM B338,ASTM B861,ASTM B862
Zirconium Zr-2(Zircaloy-2) Zr-4(Zircaloy-4)Zr-1Nb Zr-2.5Nb,R60702,R60704,R60705
Cobalt Hayness188,Haynes25(L-605),Alloy S-816,UMCo-50,MP-159,FSX-414,X-40,Stellite6
Others :409,446,403,410,410S,420,430 ,431,,439,440,PH17-4,15-5,17-7,15-7 ,630
1.4301,1.4306,1.4307,1.4401,1.4404,1.4410,1.4432,1.44621.4539,1.4541,1.4571,1.4435,1.4547,1.4550,,1.4539,1.4501,1.4571,1.4828,1.4841,1.4845, 2.4602 etc
Standard ASTM, 213,312,249, 269 ,270,358,409,554,688,778,789, 790 928 B161/163 B444 B462 B467 B514 B564 B637 B674 B677 B 725 B729 etc JIS G3459,JISG3463,JISG3446,(ANSI B 36.10- B 36.19 EN10217-7) 2014/68/EU ASME 16.9 A815 A182 EN10216,EN10217,EN10204,EN10296-2 GOST9941,EN10216,BS3605,GB13296 DIN17457,DIN17458 DIN 17459,JIS G3459,JIS G3463 or your local standard . the quality is assured by our strict testing lab equipment and experienced d analyst
Product Series:
Curvature Radius: 2D, 3D, 4D, 5D, 6D, 7D, 8D,10D…
Angle:15 Degree to 180 Degree
Product Type:
Pipe Bend, Cross-over Bend , Offset Bend, Quarter Bend, Circle Bend
Single Offset Quarter Bend, "S" Bend, Single Offset "U" Bend
"U" Bend, Double Offset Expansion "U" Bend
Mitre Bend, 3-piece Mitre Bend, Corrugated Bend
Dimension:
Seamless: 1/2"-36" Welded :18 "-72"
Wall Thickness:
All Thickness
Standard:
ASME/ANSI B16.9
ASME B16.49
MSS SP-75
DIN 2605
GOST 17375, GOST 30753
ISO 15590-1
Acc. to customer's drawings.
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SS Pipe Bending welding flange thread Custom Ss pipe preFabrication
We Genyond pipe are one of prominent manufacturers, suppliers and exporters of fittings, flanges, forgings, fasteners, pipes/tubes, plates/sheets, bars/rods, etc. in various material grades. Also we are experts in exporting all around the world and have successfully supplied to over 60 countries. One-Stop Solution from Raw material to Manufactured products With our production line of fittings, flanges, forgings, etc.and good relationship with different manufacturers in steel field, we can get virtually any type of metal products you need to save your time and purchasing cost. MFG&DIST OF Inconel, Monel, Hastelloy & Duplex Stainless Steel Large and extensive inventory in Special Metal, Inconel, Monel, Hastelloy, Nitronic & Duplex Stainless Steel grades. These Grades are stocked in Plate, Sheet, Bar, Wire, Pipe,Tube, Fittings, Welding Materials and any requirement your company needs.It allows fast deliveries on hard to find metals and solves the MOQ problem for our clients. With decades of experience in manufacturing and exporting, QR team can solve any of your problems in design,technique, manufacturing ,orders, shipping,etc.
Leading Provider of Pipe Spools Prefabrication Pipe Fabrication is one of our core capabilities. We will fabricate the piping spools and will give as a complete package as per the client's requirements using our advanced computer-control equipment.
SS Pipe Bending welding flange thread Custom Ss pipe preFabrication
Products Description
Pipe spools are fabricated from a number of raw pipes and pipe fittings(e.g. elbows,flanges,tees etc) . Raw pipes are cut to the required sizes and moved with pipe fittings to a fitting table, where some of the components are fitted together (i.e. temporarily connected). The resulting sub-assembly(part of the final pipe spool) continues with welding operations.
A pipe Spool is an assimilation of piping components, which is prefabricated in a piping shop, for installation in the field. They are often flanged to facilitate the connection to other spools. We can also provide removable containerized prefabrication workstations, including modules of pipeline cutting, bevelling, assembling and welding, which makes much easier to do on-site prefabrication.
Pipe Fabrication is one of our core capabilities. Fabricating carbon and alloy piping systems, Our projects consist of large capital projects with thousands of spools, as well as routine maintenance and one spool orders. Our shops and fabrication facilities are filled with highly skilled craftsmen, pipe fitters, pipe fabricators, pipe welders with excellent safety and quality performance records. greater quality, efficiency and, ultimately, significant cost savings for customers. We take great pride in not only meeting, but exceeding our customers' expectations in all areas, including performance, design, logistics, schedule, delivery, and cost. We are your preferred pipe fabricators.
Bends and elbows are essential fittings that easily change the direction of pipes. The extensive range available offers not only multiple materials but also different curvature degrees to easily fit your piping system.
Each of the independent work phases require different kind of information, which Qunrong has extracted from the isometric drawings and engineering data.
Advantage
Pipe prefabrication has many advantages, making it one of the ideal choices for construction projects.
First, pipe prefabrication can improve construction efficiency. By prefabricating the piping components in a factory or shop, parallel work can be done on the construction site and at the manufacturing site, thereby shortening the overall duration of the project.
Secondly, quality control during the prefabrication process is more stringent. Manufacturing in a controlled environment ensures that piping assemblies meet design specifications and industry standards, reducing subsequent repairs and adjustments.
In addition, pipe prefabrication can also save costs. By optimizing production processes, reducing on-site labor requirements, and reducing material waste, the overall cost of the project can be reduced, making the project more competitive.
In addition, the prefabrication process also improves safety. Working in a controlled environment reduces workers' exposure to hazardous construction site conditions and reduces the risk of accidents.
Finally, pipe prefabrication also improves accuracy. Precise measurements and welding in a factory or workshop ensure precise alignment and connection of piping systems, improving project quality.
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Conrad |
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Shanghai, China |
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