Higher Configuration Concrete Additive Polycarboxylate Superplasticizer Processing Machine

• Customization: Available
• Performance: Very Good
• Transport Package: Nude Packing
• Model NO.: jy-60
• Origin: Made in China
• Production Capacity: 5 Ton Per Two Hour

Product Description

Polycarboxylate Superplasticizer Processing Machine
(5000L/batch heatless process)
                               

Main equipment list:

No.	Item	specification	quantity	unit	remark
1	Reactor	PP+Teflon	1	SET	Reducer(mixer is included)
2	Cyclone pump		5	PC
3	Discharge pump		1	PC
4	Constant flow pump		3	PC
5	Measurement tank	PP	5	PC
6	Pipes	PPR	6	PC
7	Valves		3	PC
8	Electric control system		1	SET

*All the equipment, pump, pipe and motor are included, machine can operate normally directly;
*Technology transfer fee is included;
*Technology upgrade fee is included;
*Export packing fee is included;
*Domestic transportation costs is included;
*Export custom clearance fee is included;
*Export inspection fee is included.

There are five tanks of all, one big, three middle and two small, let us view them as B, M1, M2, M3, S1and S2 from right to left.

1: Filling all the tanks with standard quantity water;
2:Filling tank B with macromonomer ;
  Filling tank M1 with NaOH;
  Filling tank M2 with catalyst;
  Filling tank M3 with acrylic acid;
  Filling tank S1 with H2O2;
  Filling tank S2 with catalystC;
  When all the raw material filling over, stirring 10 minutes;
3: After 10 minutes' stirring, transfer all the material of tank M2 into tank B via pump, then wait 5 minutes;
4: Adding catalyst A into tank B, then wait 5 minute;
5: Transfer all the material of tank M3,S1,S2 into tank B via pump, time has been pre-defined, after 65 minute, all the material will be transfered over;
6: Transfer all the material of tank M1 into tank B via pump, then wait 5 minute;
7: Filling water into tank B, till all the processing are finished.

Note: The whole processing time is just 2 hours. Standard reactor is 5 ton per batch. That means 2 hours can produce 5 ton Polycarboxylate Superplasticizer.

Feature:
1Energy efficiency and environmental protection,
2 Reaction time was reduced
3 No need of deionized water system.
4 Stable production, without seasonal restrictions.

Function:
1) while maintaining the performance and strength of concrete pouring unchanged, can significantly reduce the amount of water and cement, reduce costs and improve the concrete economy;
2) When the same amount of cement, reduce water consumption, reduce water-cement ratio, thereby enhancing the strength properties of concrete;
3) improve the performance of concrete, such as fluidized concrete realization, the realization of high-strength concrete, high performance, and high performance concrete commercialization indispensable precondition.

*Price and formula of raw material (take 5 ton per batch for example):
 

Name	Specification	Unit qty	Unit price	Total qty	Total price
macromonomer	25kg/bag	66 bags	$2,000/ton	1,650kg	$3,300
acrylic acid (C3H4O2)	200kg/barrel	1 barrel	$1,416/ton	200kg	$283.2
hydrogen peroxide (H2O2)	25kg/barrel	1 barrel	$416/ton	25kg	$104
flake caustic soda (NaOH)	25kg/bag	1.5 bag	$485/ton	37.5kg	$182
Catalyst (A+B+C)	80kg/set	1 set	$300/set	80kg	$300
Water				3,007.5kg
Total					$4,169

*To produce 5 ton 40% concentrations polycarboxylic acid water reducer(PCA), the raw material cost is about $4169.2.
(PCA can use for concrete admixtures, normally 10% concentrations' PCA will be suitable enough, and our PCA can reach 40%.)



Best wishes
Jim Li

GENYOND MACHINERY INDUSTRIAL GROUP LIMITED   
Mob :  [phone]